Torus 50/75 PEEK Rotating Nozzles

GEA Breconcherry Torus 50/75 PEEK Rotationsdüsen (hohe Reichweite, schnelle Rotation)

Plain bearing Nozzle with fast rotation,
extremely durable and temperature resistant

  • no ball bearings
  • fast rotation, effective cleaning
  • FDA compliant & EX certified
  • high speed, compact design
  • only one moving part
  • extremely heat-resistant
  • low pressure condition

Technical Data

Characteristic Value
Max. cleaning diameter TorusP 50 2.2 metres / TorusP 75 3.3 metres
Spray pattern 360° and 180° up, down
Pressure range 1 – 4 bar
Flow rate TorusP 50 17 – 33 LPM / TorusP 75 35 – 77 LPM
(1.0 – 4.6 m³/h)
Insertion opening min. Ø 58 mm
Mounting position vertical
Weight on request
Materials Stainless steel 316L (1.4404), C.PEEK, PEEK, Hastelloy C22
Standard connection TorusP 50 DN15 cotter pin,
TorusP 75 DN20 cotter pin
Optional connection types on request
Nozzle characteristics Ball with slots
Certificates 3.1, 2.2, ATEX, FDA, food contact approval according to EU 1935/2004
Max. operating temperature 138°C (280°F)
Max. ambient temperature 250°C (482°F)

 

GEA Breconcherry Torus 50/75 PEEK Betriebswerte

Optimal Operation

The operating pressure range of the Torus 50/75 PEEK is 1 – 4 bar at the cleaning nozzle.
With a flow rate of 17 – 77 litres/minute, a cleaning diameter of 1 – 3.3 metres is achieved.

The PEEK Torus is ideal for cleaning hygiene-sensitive process vessels in the chemical and pharmaceutical industries. Applications in these industries have often placed requirements on cleaning technology that could not be met. Ball-bearing rotating nozzles are usually not suitable for prolonged exposure to compressed air, and static spray balls require large quantities of liquid and achieve poor cleaning effectiveness. The PEEK Torus is extremely hygienic and resistant. It features a highly deformation-resistant, robust rotor made of PEEK, providing maximum resistance to high temperatures and operational abrasion.

The PEEK Torus is ideally suited for use in high-temperature applications and for superheated steam sterilisation or exposure to compressed air. During operation, the rotor rotates rapidly, producing an even and far-reaching distribution of liquid droplets. The rotor is liquid-borne during operation and suffers no abrasion; the inside of the nozzle is constantly flushed with liquid during cleaning.

The PEEK Torus was developed together with the pharmaceutical and chemical industries, with a focus on absolute resistance for long-lasting steam sterilisation or drying applications.
During the test phase, the PEEK Torus achieved the following operating times: >700 hours of cleaning operation at 3 bar liquid pressure; >350 hours of steam sterilisation at 138°C; >350 hours of dry running with 8 bar air pressure.
After the test phase, no measurable signs of wear were found. This resistance ensures reliable, consistent cleaning over many years. By using a PEEK Torus instead of static spray balls, our customers have already saved up to 82% of cleaning liquid or liquid requiring treatment.

The PEEK Torus is available with a PEEK or C.PEEK rotor. The C.PEEK variant is FDA compliant and suitable for potentially explosive areas.
The PEEK Torus consists of 4 individual components and can be completely disassembled. This allows any altered components to be repaired or reconditioned. Every component of this model is available as a spare part.
The PEEK Torus is available as Torus 50 with DN15 and as Torus 75 with DN 20 cotter pin connection.

GEA Breconcherry Torus PEEK Splintbefestigung

Cotter pin fastening

The Torus PEEK is available in the DN15 and DN20 variants with cotter pin connection. Its three-part design allows the nozzle to be disassembled. The cotter pin connection ensures dead-space-free mounting.

Torus PEEK Individual Components

Torus Dimensions and connection types

Torus Dimensions (mm) and connection types
Torus PEEK Torus PEEK body Torus PEEK shell Torus PEEK Rotor Torus PEEK cotter pin
GEA Breconcherry Einzelteile Torus PEEK GEA Breconcherry Einzelteile Torus PEEK Koerper GEA Breconcherry Einzelteile Torus PEEK Mantel GEA Breconcherry Einzelteile Torus PEEK Rotor GEA Breconcherry Einzelteile Torus PEEK Splint

Torus 50/75 PEEK cotter pin connection

Connection Spray pattern Pipe* Product code Materials Certificates Item number
*corresponds to the max. outer pipe diameter of the pipe on which the nozzle is to be installed (inches or mm). Recommended standard units with high stock availability are shown in blue. 180° variants on request.
DN15 cotter pin 360° 18.00 TO50AFP-360-DN15 316L/C.PEEK ATEX+FDA, 3.1 –
DN15 cotter pin 360° 18.00 TO50FP-360-DN15 316L/PEEK FDA, 3.1 4660-1714-418
DN20 cotter pin 360° 22.00 TO75AFP-360-DN20 316L/C.PEEK ATEX+FDA, 3.1 4660-1746-419
DN20 cotter pin 360° 22.00 TO75AFP-360-DN20 316L/PEEK FDA, 3.1 4660-1746-418

Installation lance

GEA Breconcherry Clipdisc/Sanidisc Installationslanze

Materials: Stainless steel 1.4404 (316L), EPDM, FKM
Certificates: 3.1, 2.2
Unit connection: Cotter pin
Tank connection: Flange on request
Sensor: without SMW 100

The information, technical data and details shown do not release the user from checking the delivered products for their suitability for the intended application. All information is provided without guarantee. (As of: 01.04.2015-71427321893-1888948-71042)