OC 200 first modular orbital cleaner

GEA Breconcherry OC200 orbital cleaner

OC 200: the most effective orbital cleaner on the market

  • modular: 2, 3 or 4 nozzles
  • cleaning diameter up to 36 m
  • adjustable full pattern time
  • hygienic design
  • installation at any angle
  • 283 − 1,083 LPM at 4 − 10 bar
  • nozzles Ø 8 − 15 mm, 3 lengths
  • self-cleaning jet optional
  • rotor exchangeable from above

Maximum flexibility

Maximum ranges

Technical Data Value
Max. cleaning diameter 36 m / 118 ft
Spray pattern 360°
Flow rate 283 − 1,083 LPM (17 − 65 m³/h) / 75 − 286 US gpm
Pressure range 4 − 10 bar (58 − 145 psi), optimum 6 − 8 bar (87 − 116 psi)
Full pattern time 8 − 21 min, adjustable via the rotor
Nozzle carrier 2, 3 or 4 nozzles
Nozzle diameter 2 nozzles Ø 11 − 15 mm, 3 nozzles Ø 8 − 15 mm, 4 nozzles Ø 8 − 13 mm
Nozzle length short, long or long with extension
Self-cleaning with or without self-cleaning jet
Standard connection 2″ female thread BSP or NPT
Insertion opening min. Ø 200 − 370 mm (7.87 − 14.57 inch), see dimensions
Mounting position any
Weight 5.7 − 7.2 kg (12.6 − 15.9 lbs)
Materials stainless steel 316L (1.4404), PEEK, C-PTFE, Iglidur® A350; seals EPDM or FKM
Outside surface Ra ≤ 0.8 µm
Max. operating temperature 95 °C (203 °F)
Max. ambient temperature 140 °C (284 °F), not in operation, max. 30 min
Filter (recommended) 500 µm in the CIP supply line
Maintenance (guide values) inspection 175 h, service 500 h
Certificates 2.2 and 3.1 acc. to EN 10204, FDA, (EC) 1935/2004, ADI free, USP Class VI

The pressure range for operating the OC200 is 4 − 10 bar at the cleaner, optimum 6 − 8 bar. With a flow rate of 283 − 1,083 liters/minute, a cleaning diameter of up to 36 meters is achieved. The full pattern time is 8 − 21 minutes and is set via the rotor.

OC200 performance data: flow rate, cleaning radius and full pattern time

How to read the diagrams: each curve stands for one nozzle diameter (Ø in mm). The grey band marks the optimum operating pressure of 6 to 8 bar. Other pattern times and spray radii on request. All diagrams apply to a cleaning medium with density 1 kg/dm³, viscosity 1 mm²/s and 20 °C; the pressure applies at the cleaner, not at the pump.

nozzle length

short long long with extension

A = connection. Hygienic welding nipples are available for the 2″ BSP connection.
Dimensions A 2″ BSP x 22 mm or 2″ NPT
B [mm] 296 316 376
C [mm] 144
D [mm] 97
E [mm] 240 280 400
F [mm] 2 & 4 Nozzles 200 250 370
3 Nozzles 200 210 320
G [mm] 200 240 360

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OC 200 with four Nozzles

Minimum insertion opening and weight

Nozzle carrier Nozzle length Insertion opening Weight
4 nozzles long Ø 250 mm 6.5 kg
short Ø 200 mm 6.1 kg
long with extension Ø 370 mm 7.2 kg
3 nozzles long Ø 210 mm 6.1 kg
short Ø 200 mm 5.9 kg
long with extension Ø 320 mm 6.7 kg
2 nozzles long Ø 250 mm 5.9 kg
short Ø 200 mm 5.7 kg
long with extension Ø 370 mm 6.2 kg

The OC200 is a modular orbital cleaner for large tanks and vessels up to 36 m in diameter. It is driven by the cleaning liquid: two axes rotating relative to each other guide the nozzles so that the powerful, directed jets cover the entire vessel wall in a 360° pattern after one full pattern.

The central assembly is the same for all versions. Nozzle carriers with two, three or four nozzles, nozzle diameters from 8 to 15 mm and short, long or extended nozzles adapt flow rate, throw distance and insertion opening to the process. The full pattern time is set by the combination of rotor and stator; the rotor can be exchanged from above without completely dismantling the cleaner.

The optional self-cleaning jet prevents product build-up on the cleaner, and the locking mechanism makes maintenance quick and easy. The OC200 is free of ball bearings and hygienically designed, and it can be installed and operated at any angle. Hygienic welding nipples are available for the 2″ BSP connection, as well as protection cages, service kits and assembly tools.

OC200: central assembly, nozzle carrier and nozzles (short, long, extension)

GEA Breconcherry, Gewindebefestigung

threaded attachment

The OC200 is equipped as standard with a 2″ cylindrical internal thread BSP (British Standard PIPE according to DIN ISO 228). The device is optionally available with a 2″ conical internal thread NPT (National Pipe Taper, American pipe thread for self-sealing connections).

Example

Code OC200 0 1 2 11 1 2
Position 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Pos. Description Code Code – selection features
* Availability depending on the approval code (configuration of the cleaner).
1 Cleaner designation OC200 OC200
2 Spray pattern 0 360°
3 Nozzle carrier 2 2 nozzles
3 3 nozzles
4 4 nozzles
4 Nozzle diameter 8 Ø 8 mm
9 Ø 9 mm
10 Ø 10 mm
11 Ø 11 mm
12 Ø 12 mm
13 Ø 13 mm
14 Ø 14 mm
15 Ø 15 mm
5 Nozzle length S short nozzles
L long nozzles
LX long nozzles with extensions
6 Self-cleaning J yes
N no
7 Full pattern time OPT optimum
C customized (defined with our product support)
8 Rotor e.g. 30 pre-defined by “optimum” or customized
9 Matrix 1 Matrix 1
10 Type of pipe connection BSP BSP thread
NPT NPT thread
11 Connection size 2 2″
12 Material bearing 11 A350 / C-PTFE / PEEK
13 Material elastomer 10 FKM
11 EPDM
14 Material body 1 316L / 1.4404
15 Surface finish (external) 2 Ra ≤ 0.8 µm
16 Approval code //… assigned depending on configuration
17 Certificates 0 without certificate
W Factory certificate 2.2 acc. to EN 10204
Z Material certificate 3.1 acc. to EN 10204
K FDA declaration of conformity*
E DoC (EC) 1935/2004, 2023/2006, (EU) 10/2011*
A ADI free declaration of conformity*
U USP Class VI declaration of conformity*
O Surface finish test with protocol

Assembly tools

Assembly tools

Assembly tools for bearings D 8, D 14, D 18, D 20 and torque wrenches 1 − 5 Nm and 10 − 60 Nm.

Service kit (wear parts)

Service kit A350/EPDM, article no. 4660-4981-000 Service kit A350/FKM, article no. 4660-4981-001

Service kit A350/EPDM, article no. 4660-4981-000
Service kit A350/FKM, article no. 4660-4981-001

More accessories: welding nipples for 2″ BSP to DN 50, 2″ IPS or 2″ OD (1.4404) with O-ring EPDM or FKM, and protection cages for short or long nozzles (2″ female thread).

The data, technical data and information presented do not release the user from the obligation to check the suitability of the products supplied for the intended application. All data are without guarantee. (Status: 23.09.2026-71427321893-1888948-71042)